CPD38

4-wheel lithium electric forklift - AC induction motor and 80 V battery - 3.8 T

CPD38

4-wheel lithium electric forklift - AC induction motor and 80 V battery - 3.8 T

The CPD38 is a 3.8-tonne 4-wheel lithium electric forklift for heavy industrial material flows. Its 80 V / 205 Ah LiFePO₄ battery, 2–3 hour full charge, long wheelbase and optimized hydraulics support reliable day-to-day handling.

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	Designation	Stock / EXW price per unit excl. VAT
	CPD38 4-wheel lithium electric forklift - AC induction motor and 80 V battery - 3.8 T The configurations available for this model will appear below. If no configuration is available in stock, you can use the configurator and send us your request by email.

DESCRIPTION

TECHNICAL CHARACTERISTICS

CPD38, 3.8-tonne 4-wheel lithium electric forklift NOBLELIFT France

The CPD38 is a 4-wheel lithium electric forklift with a seated operator position and a rated capacity of 3,800 kg at a 500 mm load centre. Its configuration is suitable for moving heavy pallets, industrial components, raw materials and finished products between receiving, storage, production and dispatch areas. The standard 3,000 mm lift height allows loads to be picked up and deposited at floor level or at intermediate heights when the site’s storage levels are compatible.

The 1,760 mm wheelbase and 4-wheel chassis contribute to stability during travel and lifting operations. The 80 V / 205 Ah lithium battery powers a 12 kW drive motor and an 18 kW lift motor. FHPS steering, integrated side shift, a mast providing a wider field of vision, an adjustable suspension seat and warning equipment facilitate repeated handling cycles. Ground clearance of 140 mm beneath the mast and 190 mm at the centre of the truck also facilitates certain transitions between surfaced areas with minor irregularities.

Move up to 3,800 kg between receiving, storage and production

The rated capacity of 3,800 kg at a 500 mm load centre is the main selection criterion for the CPD38. It allows heavier pallets to be handled than those generally assigned to a 3 or 3.5-tonne forklift. This additional capacity is useful when load weights vary between product references or when some pallets regularly approach the limits of lower-capacity equipment.

In a receiving area, the truck can pick up a pallet after unloading, transfer it to an inspection point and then move it to its storage location. In a workshop, it facilitates the movement of raw materials, components or subassemblies between a reserve area and a production line. At the end of production, pallets of finished products can be moved to a buffer zone, quality control station or dispatch area.

The rated capacity remains linked to a 500 mm load centre. A long, off-centre load or one with uneven weight distribution does not place the same demands on the truck as a compact, correctly centred pallet. Maximum weight, load depth, the support used and the position of the load centre must therefore be checked before validating the application.

A 1,760 mm wheelbase for heavy-load transfers

The CPD38 has a 1,760 mm wheelbase. This configuration prioritises stability when transporting and lifting heavy loads. It is suitable for workflows where repeated transfers between several areas of a site take priority over achieving an extremely short overall footprint.

The mast uses a reinforced construction with a large-diameter lift cylinder, wider chains and carriage rollers suited to vertical movements. Lift speed reaches 300 mm/s with load and 420 mm/s without load. Lowering speed is 380 mm/s with load and 410 mm/s without load.

Travel speed reaches 15 km/h both laden and unladen. This value facilitates the organisation of transfers when receiving, storage, production and dispatch areas are located some distance apart. Internal speed limits, pedestrian presence and visibility must nevertheless be incorporated into the traffic plan.

Maximum tractive effort is 15 kN both laden and unladen. Maximum gradeability is 15% under the conditions associated with this value. Where a route includes a ramp, dock incline or level change, the length of the slope, surface condition and actual traffic conditions must also be checked.

Organise heavy-pallet flows on loading docks and in workshops

The 3,800 kg capacity allows the CPD38 to be integrated into several stages of the same industrial or logistics flow. In a receiving area, it can pick up heavy pallets after unloading and transfer them to an inspection point or storage zone. When supplying a production line, it facilitates the movement of raw materials, components or subassemblies from a reserve area to the relevant workstation.

At the end of production, the truck can collect pallets of finished products and move them to a buffer zone, quality control area or dispatch. In an intermediate storage area, the 3,000 mm lift height allows compatible pick-up and deposit operations at this level. During dispatch preparation, the integrated side shift facilitates pallet positioning before loading.

Transfers between a workshop, a covered building and a surfaced logistics yard are also possible when floor condition, gradients and traffic conditions are compatible. Pneumatic tyres and ground clearance facilitate certain transitions without turning the CPD38 into an all-terrain forklift.

FHPS steering and side shift for accurate manoeuvring

FHPS steering reduces the effort required from the operator during changes of direction and low-speed manoeuvres. It facilitates trajectory corrections near racking, machinery, columns or pallets already in storage.

The integrated side shift then allows the position of the forks to be adjusted without repeating the entire manoeuvre when the truck is already positioned in front of the load. This correction is useful in areas where several pallets need to be positioned accurately.

The turning radius is 2,540 mm and the lateral turning radius is 715 mm. To handle a 1,000 × 1,200 mm pallet positioned crossways, the CPD38 requires an aisle width of 4,225 mm. With an 800 × 1,200 mm pallet positioned lengthways, the required width increases to 4,425 mm. These values must be compared with the actual space available, particularly at rack ends and in areas where changes of direction are required.

Overall length is 3,945 mm, including 2,875 mm to the front face of the forks. Overall width is 1,195 / 1,228 mm. These dimensions must be checked at doorways, around columns, in covered passages, crossing areas and shared traffic zones.

The mast provides a wider field of vision, facilitating fork alignment with the pallet and load monitoring during vertical movements.

An operator compartment suited to repeated operating cycles

The CPD38 is operated from a seated position. The adjustable suspension seat limits the transmission of vibrations during travel and allows the driving position to be adapted when several operators use the same truck.

The access step and grab handle facilitate repeated entry and exit. Seat height is 1,050 mm and overhead guard height is 2,150 mm. The latter value should be compared with industrial doors, covered passages and structures with restricted headroom.

An LCD display is positioned within the operator’s field of vision. Panoramic mirrors improve visibility during changes of direction and reversing manoeuvres.

The OPS system automatically blocks travel and lifting functions when the operator is not seated. LED lights improve visibility in less well-lit areas. A blue warning light alerts pedestrians to the approaching truck. An audible warning device integrated into the rear grab handle remains accessible when the operator turns to monitor the travel path.

The service brake is hydraulic, the parking brake is mechanical and the sound level at the operator’s ear is 73 dB according to EN 12053.

A standard 3,000 mm lift height to be checked on site

The configuration presented has a 3,000 mm lift height and 150 mm free lift. The mast measures 2,170 mm when lowered and reaches 4,105 mm when fully extended. Mast tilt is 6° forward and 12° backward.

These values allow three constraints to be checked: passage beneath low structures, pick-up or deposit height and the overhead clearance available when the mast is fully extended.

The lowered mast height should be compared with doors, lintels and passages between buildings. The 3,000 mm lift height determines the accessible racking levels or deposit surfaces. The 4,105 mm fully extended mast height should be checked against ceilings, lighting, cable trays and other overhead equipment.

If loads need to be deposited above 3,000 mm, this standard configuration is not suitable for the application. The 1,100 mm fork carriage width and 1,070 mm fork length should also be compared with the pallets and supports actually used.

80 V / 205 Ah lithium battery and opportunity charging

The CPD38 uses an 80 V / 205 Ah lithium battery weighing 130 kg. LiFePO₄ technology is combined with a BMS that monitors charging and discharging phases. Integrated thermal monitoring and high-voltage regulation contribute to supervision of the energy system.

Opportunity charging allows the battery level to be topped up during available downtime, particularly during a break, between two work periods or during a shift change. This arrangement avoids having to wait systematically for a prolonged period of inactivity before recharging the truck.

Energy management must nevertheless be adapted to the site’s actual operating rhythm. The number of operating hours, travel distances, lifting frequency and available downtime help determine when intermediate charging should be carried out.

The drive motor develops 12 kW and the lift motor 18 kW. The traction and lifting controls use MOSFET / ACIM technology. The controller is type FJ-G2-80-05.

Pneumatic tyres and ground clearance for transitions between surfaced areas

The CPD38 is fitted with 28 × 9-15-14PR pneumatic tyres at the front and 6.50-10-10PR tyres at the rear. The configuration includes two driven front wheels and two rear wheels.

Ground clearance reaches 140 mm beneath the mast and 190 mm at the centre of the truck. It facilitates travel over certain irregularities between different areas of a site, including floor joints, small level differences and transitions between a building and a surfaced logistics yard.

Pneumatic tyres and ground clearance do not turn the CPD38 into an all-terrain forklift. Soft ground, significant potholes, major surface deformation, pronounced kerbs or side slopes require specific assessment.

Service weight with battery is 4,600 kg. Floor slabs, loading docks, platforms and transition areas must therefore be compatible with the weight of the truck and the load being transported.

Access to components for routine checks

The motor cover is assisted by a gas strut and includes an integrated lock. Opening it facilitates access to the main components during inspection and maintenance operations. The front section of the chassis can also be opened without tools.

CAN-bus architecture brings together information useful for diagnostics. An air filtration system limits dust ingress into the relevant areas, particularly when the truck operates in a workshop or close to activities that generate airborne particles.

Routine checks cover the forks, carriage, mast, chains, tyres, lighting, warning devices and safety equipment. The lithium battery reduces maintenance operations associated with lead-acid technology without removing the need to monitor the energy system and its connections.

CPD38 technical specifications
Type: 4-wheel lithium electric forklift
Operation type: seated operator
Rated capacity: 3,800 kg
Load centre: 500 mm
Load distance: 485 mm
Wheelbase: 1,760 mm
Service weight with battery: 4,600 kg
Axle load, laden, front / rear: 7,500 / 900 kg
Axle load, unladen, front / rear: 1,600 / 3,000 kg
Front tyres: 28 × 9-15-14PR
Rear tyres: 6.50-10-10PR
Front track width: 1,000 mm
Rear track width: 980 mm
Mast tilt forward / backward: 6° / 12°
Lowered mast height: 2,170 mm
Free lift: 150 mm
Lift height: 3,000 mm
Extended mast height: 4,105 mm
Overhead guard height: 2,150 mm
Seat height: 1,050 mm
Coupling height: 420 mm
Overall length: 3,945 mm
Length to fork face: 2,875 mm
Overall width: 1,195 / 1,228 mm
Fork dimensions: 1,070 × 122 × 50 mm
Fork mounting class: 3A
Fork carriage width: 1,100 mm
Ground clearance beneath mast: 140 mm
Ground clearance at centre of truck: 190 mm
Aisle width with 1,000 × 1,200 mm pallet crossways: 4,225 mm
Aisle width with 800 × 1,200 mm pallet lengthways: 4,425 mm
Turning radius: 2,540 mm
Lateral turning radius: 715 mm
Travel speed laden / unladen: 15 / 15 km/h
Lift speed laden / unladen: 300 / 420 mm/s
Lowering speed laden / unladen: 380 / 410 mm/s
Maximum tractive effort laden / unladen: 15 / 15 kN
Maximum gradeability laden / unladen: 15 / 15%
Service brake: hydraulic
Parking brake: mechanical
Battery: lithium 80 V / 205 Ah
Battery weight: 130 kg
Drive motor power: 12 kW
Lift motor power: 18 kW
Drive / lift motor control: MOSFET / ACIM
Controller: FJ-G2-80-05
Operating pressure for attachments: 18.5 MPa
Operating flow for attachments: 50 l/min
Sound level at operator’s ear: 73 dB according to EN 12053
Coupling specification: DIN 15170, 30

Applications focused on dense loads and regular transfers

The CPD38 is particularly relevant when load weight is a decisive criterion and loads move between several workstations during the day. In receiving areas, it can pick up heavy pallets and move them to an inspection point, buffer zone or storage location, provided their load centre remains compatible with the 500 mm reference value.

For production line supply, the truck can transport raw materials, components or subassemblies from a reserve area to the relevant workstation. At the end of production, a pallet of finished products can be transferred to an inspection area, packaging zone, temporary storage location or dispatch area.

The 3,000 mm lift height allows pick-up and deposit operations at intermediate heights when the relevant levels remain compatible. In a buffer zone or dispatch preparation area, the integrated side shift facilitates alignment of pallets positioned side by side.

When should a 3.8-tonne 4-wheel electric forklift be selected?

A rated capacity of 3,800 kg becomes relevant when certain pallets, parts or industrial loads regularly exceed the capabilities of 3 or 3.5-tonne models. The choice is particularly appropriate when these loads must be moved several times a day between receiving, storage, production and dispatch areas.

Working height should be checked at the beginning of the assessment. The configuration presented lifts to 3,000 mm. When operations remain at floor level or at intermediate heights, this value may suit the site layout. If storage levels are higher, this standard version is not suitable.

Circulation space is another important criterion. An 800 × 1,200 mm pallet positioned lengthways requires an aisle width of 4,425 mm. A 1,000 × 1,200 mm pallet positioned crossways requires 4,225 mm. Available dimensions should be checked under actual operating conditions, particularly at rack ends, in crossing areas and near production workstations.

With a service weight of 4,600 kg, to which the transported load is added, the CPD38 also requires the compatibility of floor slabs, loading docks, platforms and transition areas to be checked.

Daily operating intensity should also be considered alongside the charging strategy. The lithium battery allows opportunity charging during periods of inactivity. The number of operating hours, travel distances and available breaks help organise energy management according to the site’s operating rhythm.

The main users concerned include logistics managers, operations managers, workshop supervisors, production managers, forklift operators and receiving or dispatch teams. Selection criteria include load weight and geometry, working height, aisle width, floor quality, possible gradients, transfer distances and available charging periods.

Frequently asked questions about the CPD38

What is the rated capacity of the CPD38?
The CPD38 has a rated capacity of 3,800 kg at a 500 mm load centre. The actual weight, dimensions and geometry of the load must be checked before handling.

What lift height is available?
The configuration presented has a 3,000 mm lift height and 150 mm free lift. The mast measures 2,170 mm when lowered and 4,105 mm when fully extended.

What aisle width is required?
For a 1,000 × 1,200 mm pallet positioned crossways, the CPD38 requires an aisle width of 4,225 mm. For an 800 × 1,200 mm pallet positioned lengthways, the required width is 4,425 mm. The turning radius is 2,540 mm.

What battery is fitted to the CPD38?
The truck uses an 80 V / 205 Ah LiFePO₄ lithium battery weighing 130 kg. It is combined with a BMS that monitors charging and discharging phases. Lithium technology allows opportunity charging during periods when the truck is not in use.

Can the CPD38 travel between a workshop and an outdoor yard?
Pneumatic tyres and ground clearance of 140 mm beneath the mast and 190 mm at the centre facilitate certain transitions between a building and a surfaced logistics yard. Surface condition, gradients and changes in level must nevertheless be checked.

Which features facilitate everyday manoeuvring?
FHPS steering facilitates trajectory corrections and the integrated side shift allows the fork position to be adjusted. The mast provides a wider field of vision. The operator compartment also includes an LCD display, panoramic mirrors, LED lights, a blue warning light, an OPS system and an audible warning device accessible from the rear grab handle.

Assess the integration of the CPD38 on your site

Before selecting the CPD38, gather the main information relating to the workflow: maximum load weight, pallet or load-support dimensions, load centre position, pick-up and deposit heights, aisle widths, clearance heights, floor type, possible gradients, travel distances and daily operating intensity.

These elements make it possible to compare the 3,800 kg capacity, 3,000 mm lift height, truck dimensions and charging organisation with the actual constraints of the site.

To check the compatibility of the CPD38 with your operation, assess its configuration or request a quotation, contact NOBLELIFT France.

Documentation

Data sheet